Replacing a Harken traveler involves several steps. It's crucial to consult the specific model's manual for detailed instructions and safety precautions, as procedures can vary. Here's a general overview:

Preparation

1. Gather tools and materials: Refer to the manual for the specific list.
2. Safety first: Wear gloves and safety glasses. Secure the boat and ensure mast and sails are lowered and secured.
3. Remove the existing traveler:

• Disconnect lines and sheets attached to the traveler car.
• Unscrew or unbolt the mounting hardware securing the track to the deck and supporting structures.
• Carefully remove the old track and car assembly.

Track installation:

1. Measure and mark: Carefully measure the new track length for proper positioning on the deck. Mark the drilling locations for mounting holes according to the manual's instructions.
2. Drill and prepare: Pre-drill holes as per the marked locations and size specifications. Apply sealant (if recommended) to prevent leaks around the screw holes.
3. Pre slide the car and end stops.
4. Mount the new track: Secure the track to the deck using the provided fasteners, ensuring proper alignment and following the tightening sequence outlined in the manual.

Final steps:

• Reconnect lines and sheets: Reattach all lines and sheets to the car as they were previously connected to the old traveler.
• Adjust and test: Test the traveler's movement by manually moving the car along the track. Ensure smooth operation and proper tension on the lines.
• Final inspection: Double-check all connections and ensure the traveler is securely mounted and functioning properly

SHOP HARKEN TRAVELER KITS